Audi Factory Neckarsulm Production - Production Audi A5 - Paint Shop

Quality control measurements in the body shop are mainly carried out inline, i.e., without removing a vehicle from the line. New measuring technology is used at two stations. Four robots at each station use measuring sensors to determine the components' dimensional accuracy. The measurement result is evaluated using software, visualized, and made available to the employees. With this new technology, every vehicle produced can be measured directly on the line. Consequently, Audi significantly increases the number of measurements and can react faster to any deviations. Continuous, interruption-free quality control is also possible thanks to the high degree of automation.

Employees use innovative technologies such as augmented reality (AR) to inspect car bodies. An AR app on commercially available tablets with an integrated camera shows the connection points to be checked in real time. This makes it possible to check and directly document whether, for example, weld seams or points are present and executed according to target specifications. The increase in efficiency through digitalization is enormous. For example, inspectors once had to go to great lengths to determine the specifications for a bonded seam. With the tablet, this work is now done in just a few seconds.