• 5 months ago
India is home to a number of the top cricket-bat manufacturers, including Sareen Sports, SS. But the wood used to make the highest-quality bats needs to be shipped halfway across the globe from England. JS Wright & Sons, an English willow tree supplier that has been in the industry since the 1800s, supplies 75% of the willow for the world's cricket bats. English willow bats are durable, yet lightweight and sell for up to 10 times as much as cheaper, lower-end Kashmir willow bats. Growing these trees and using them to create a perfect bat is a more than 15-year-long process that requires a careful eye and years of experience. The trees need to be regularly inspected and maintained so they grow slowly and produce a clean, tight-grained cleft. But the best trees could be in short supply as the sport spreads into more countries, like the United States.

Editor's Note: At 2:30, the video incorrectly states that an English willow tree is ready to be cut down when it is 60 inches in diameter. It should say 60 inches in circumference.

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00:00If all goes according to plan, this wood will be cut, shaped and scraped into one of the
00:11most expensive cricket bats.
00:15And while making a high-end bat is labour intensive, the real reason they cost so much?
00:22English willow.
00:24English willow bats are considered the cream of the crop, associated with star players
00:29like India's Surya Kumar Yadav and MS Dhoni.
00:34No professional player will use anything but English willow.
00:37The highest bats nowadays go for even up to $1,000.
00:42That's why police in India have cracked down on counterfeiters trying to pass off bats
00:47made with less desirable wood.
00:51So why are English willow bats the top choice for pro cricketers?
00:55And why are they so expensive?
01:09The bat he's holding is called the Gunther.
01:12It's English willow and it costs around $1,000.
01:21The grains, the ping, the shape.
01:24But developing the best quality wood takes a long time and a lot can go wrong.
01:30The perfect tree for a cricket bat grows straight and slow, resulting in many grains close together
01:36in the wood.
01:37A tree that grows fast, on the other hand, will have fewer grains further apart.
01:43A bat made from wood that grows too fast will be lighter and softer and it typically needs
01:49to be knocked in or played with a lot to harden it.
01:55The harder the bat, the further players can hit the ball.
01:59Most pro cricket players prefer tight-grained bats since more compact wood offers high performance
02:04from the start.
02:08The process begins halfway around the world, in a forest in England.
02:13Oliver Wright spends most of his time outside inspecting trees for JS Wright.
02:24The company supplies the wood for about 75% of the world's English willow cricket bats.
02:30An English willow tree is ready to be cut down when it reaches 60 inches in diameter,
02:37which takes an average of 15 years.
02:41So roughly, if you were to hug the tree, if you can just about touch your fingers, depending
02:46on how long your arms are, then it's near enough ready.
02:50Side shoots need to be trimmed twice a year to prevent knots from appearing in the wood.
02:56There's also the risk of a tree rotting from within if it gets too much water.
03:01And pests and diseases can ruin the bark.
03:05You can see how all the bark's coming off.
03:09Dead.
03:12Once the trees reach the sawmill, the goal is to carve as many bats as possible from
03:17each one.
03:19This starts with cross-cutting the logs into 28-inch pieces with a chainsaw.
03:24Then splitting these pieces into small slices called clefts.
03:35Each cleft will become a cricket bat.
03:41It all depends on how it looks inside the tree.
03:43If it's rotten, we'll get slightly less.
03:45If it's nice and clean, we'll get slightly more.
03:48Average tree is about 40, about 40 bats per tree.
03:52The record here is about 700 out of one tree, and it was a huge tree, yeah, a huge tree.
03:58Jeremy Ruggles is a director at JS Wright.
04:01He's been with the company since he was 18.
04:03No, I'm not very good at cricket, no.
04:06I love watching it, but I'm no good at playing it.
04:09You have to split them this way, so the grain goes through the bat to give it the strength.
04:14The grain can't go across the bat, it has to go from front to back, which is why it's
04:19split like cutting a cake.
04:22At this stage, workers note any damage to the wood that might affect how it's graded
04:27later on.
04:28So this is damage.
04:29This has been hit, struck by lightning or hit by something, hit by a tractor or it stopped
04:34growing for a year, then started again.
04:36And you can see this is a good quality one, there's no damage or anything in it.
04:39It's a little bit of red wood, which is good.
04:42One of the most important steps of the process is identifying what's known as the face of
04:47the cleft.
04:49This will be the part of the bat that strikes the ball, and the part the buyer focuses on
04:54in the shop.
04:55It's looking which is going to be the prettiest, which side has the least amount of colour,
05:00the straightest grain is what you want, less colour and no knots.
05:04So whichever side looks nicer, that is the side the face is made.
05:08Once the face is decided and sawn, you can't change your mind.
05:12Both of the ends are then covered in a special petroleum-based wax.
05:18It's about 10mm on, just to reduce the splitting.
05:24The quality of a cricket bat isn't based on just the type of wood, but also its grade.
05:31At JS Wright, grades range from 1 to 20, with 1 being the best.
05:39Bruce Arthie is doing the initial grading.
05:42He's been working with JS Wright for 48 years.
05:46So this is how we're grading, we take the bat off there, we crush the back of it, we'd
05:51look at the grain of the bat like that, and these are quite nice straight grains.
05:57They're quite uniform, there's not a lot, much colour down the side.
06:02So I would put that into a 2, because it's just got a couple of little blemishes on the
06:06back like that, so that would make a 2, in my opinion.
06:11The sorted clefts are stacked and dried in both the open air and a kiln, to remove any moisture.
06:20You can't rush this process, if you rush it, you get splits and you get heavy clefts.
06:28So this one in my left hand is a younger tree, but it's still beautiful, straight, no blemishes.
06:35One in my right hand is an older tree, with more grains.
06:38This is what professional players like, the narrow grains, but it won't last as long as
06:43the younger tree with the wider grains.
06:46JS Wright ships its processed and graded clefts all over the world.
06:52It's been supplying Serene Sports in India for about 50 years.
06:57I've known Jatin Serene since he was a young lad.
07:00Hopefully I'll be dealing with his son one day.
07:04Serene Sports makes 500 to 800 bats each day with the clefts it receives from JS Wright.
07:14One bat takes 24 to 36 hours from start to finish, and will touch 8 or 9 different hands.
07:24The process starts with smoothing out the clefts and cutting them down to size.
07:31A V-shape is also cut into one end with a band saw.
07:36This is where the handle will go.
07:43While the base of the bat is made from English willow, the handle is made from cane
07:47that Serene Sports imports from India.
07:50Each piece of cane has layers of rubber inside for shock absorption.
07:58The cane is smoothed down and then inserted into the V.
08:21Each handle is glued in place, and it takes about 16 hours to dry.
08:28Workers use tools like a planer and an adze to carve the bat's basic shape and make it more lightweight.
08:39A cricket bat is flat on the face and curved at the back.
08:43It's typically thicker towards the centre, or the sweet spot where it's most comfortable.
08:50The bat will make contact with the ball.
08:53The face of the bat also needs to be compressed, since the English willow is so soft in its raw form.
09:00Each bat goes through a mechanical process like this one, which compacts and hardens the wood grain.
09:07Jeremy says this is one of the most important stages for ensuring the bat performs as expected.
09:13If you didn't compress it at all, the ball would hardly go anywhere when you hit the ball with the bat.
09:18The ball has to be compressed, and every bat maker does it their own way.
09:24Finally, workers finish the handle by tightly winding a string around it and gluing a rubber grip on top.
09:33The bats are then sanded and polished.
09:37In this section, you can have a look. These are the ready-finished bats. The bats are ready now to go.
09:44High-end, serene sports English willow bats can sell for over $1,000.
09:50And as with many other expensive products, fakes are a problem.
09:55Counterfeiters often use cheaper wood like Indian Kashmir willow and try to pass it off as English willow.
10:02Kashmir willow is heavier than English willow, and typically more yellowish-brown in colour.
10:08But police in India have been cracking down on illicit operations involving counterfeit bats over the past few years.
10:16There are a lot of many people who will sell a Kashmir willow bat with an English willow sticker.
10:20That's a totally criminal act what they are doing. They are trying to make fool of the customers.
10:25Jatin says the best way to make sure you're getting a legit bat is by buying from a certified dealer.
10:31But despite the risk of fakes, Jatin says business is booming.
10:37And demand is increasing worldwide as cricket expands.
10:42I've seen the cricket community grow in America. Now it's really starting to flourish.
10:47And demand is increasing worldwide as cricket expands.
11:03I've seen the cricket community grow in America.
11:06Now it's really starting to flourish.
11:11It's a huge amateur community and now it's starting to get professionalized.
11:15In 2024, the T20 Cricket World Cup is being played in the USA for the first time ever.
11:23And a new professional league called Major League Cricket held its first season in 2023.
11:32Sheikh has been playing cricket for 16 years, so he knows what the perfect bat looks and feels like.
11:41Right now people buy a lot of bats online, which is like going on a blind date.
11:45You really don't know what you're going to get, even though the brands try to promise a certain type of quality.
11:50He says there are two ways to judge a bat. Pick up and ping.
11:56Pick up is the feel of it in your hands and getting a sense of the weight.
12:01You see I'm constantly using my wrist and my forearm.
12:04So if a bat is too heavy or unbalanced, it just tires you out.
12:08And then there's the ping test.
12:11The sound that Jatin was listening for, that most cricket pros know well.
12:17A good English willow, when you hit it off the sweet spot, will make a beautiful sound.
12:24It's like that sound that you hear, that you know you hit the best part of the bat.
12:28Like that's my sweet spot. That's why it's called the sweet spot.
12:31But perhaps more than anything, cricket players look at aesthetics.
12:35What makes a good bat, a high-grade English willow bat, is the cleanliness of it.
12:40There's no stains, it's just the lines are straight.
12:43Especially in the sweet spot, so where the thickness of the bat is,
12:47you want the grain to be as clean as possible in that area.
12:50But while these tightly grained, pricey English willow bats might be the most coveted by the pros,
12:57the trees that make these bats could soon be in short supply.
13:00According to Jeremy, quality trees are becoming rarer,
13:04since they're growing faster with increasingly warm temperatures.
13:08We're getting a longer growing season, so it's growing right up until probably November now.
13:13So it's growing more, so it's growing wider grains.
13:16But he says wider grain bats aren't necessarily worse,
13:20they might just require a bit more use before they're on the same level of play.
13:25You ask me, what's the difference?
13:27They're on the same level of play.
13:30You ask a player, he'll say, yes, the narrow grain one hits the ball better,
13:34but we've had tests done with bat makers making bats from wide grain,
13:37the ping is the same, it's all in the player's head.
13:40Some people always want the best, don't they?
13:42It's like motor cars, isn't it? You've got your Rolls Royce and you've got your Fords.
13:45It's the way it goes in life.

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